PulsarHydraulics12thEdition

TABLE OF CONTENTS

Hydraulic Hose Compact & Ultra Wire Braid Hose...........................................6-7 Single Wire Braid Hose............................................................8 Double Wire Braid Hose...........................................................9 Four Spiral Hose....................................................................10 Extreme Pressure Spiral Hose...................................................11 OEM Specific Hydraulic Hose....................................................12 Thermoplastic Hose...........................................................13-14 Teflon® Hose........................................................................15 Truck Hose...........................................................................16 Specialty Hose.................................................................17-19 Hydraulic Hose Assemblies.................................................20-22 Pressure Wash Hose..........................................................23-24 Pressure Wash Hose Assemblies................................................25 Carpet & Steam Cleaning Hose Assemblies.................................26 Water Blast Hose...................................................................27 Crimp Couplings 4200 Series One-Piece Non-Skive........................................28-37 4400 Series One-Piece Non-Skive........................................38-47 4300 Series One-Piece Non-Skive.............................................48 4500 Series One-Piece Non-Skive.............................................49 4600 Series One-Piece Non-Skive........................................50-52 4700 Series One-Piece.......................................................53-54 5000 Series Two-Piece.......................................................55-65 4000 Series Two-Piece............................................................66 Specialty Crimp Couplings.......................................................67 Reusable Couplings G2000 Series...................................................................68-69 3000 Series..........................................................................70 3300 Series.....................................................................70-71 3400 Series..........................................................................72 3500 Series.....................................................................73-75 4800 Series..........................................................................76 Hydraulic Adapters Pipe Thread Adapters........................................................77-81 Female Pipe Swivel Adapters..............................................82-84 JIC 37° Flare Adapters......................................................85-95 O-Ring Boss Adapters......................................................96-102 O-Ring Face Seal Adapters..............................................102-107 SAE Flange Adapters......................................................108-110 DIN 2353 Metric Adapters...............................................111-120 BSPP Parallel Pipe Adapters.............................................121-130 BSPT Tapered Pipe Adapters............................................130-131 Kobelco Adapters.................................................................131 SAE Flareless Compression Adapters........................................131 Komatsu Adapters................................................................132 Japanese JIS 30° Adapters...................................................133 Pressure Wash Adapters........................................................134 Pull Grip Coupler Handles................................................135-136 Stainless Steel Water Blast Adapters.......................................137 Restricted Orifice Adapters....................................................138 Hydraulic Valves Hydraulic Ball Valves............................................................139 Hydraulic Check Valves.........................................................140 Flow Control Valves..............................................................140 Hydraulic Swivel Joints Axis Series Swivel Joints.................................................141-143

Hose

Hydraulic Quick Couplings C100 Series ISO-B................................................................144 C200 Series ISO-A & C200VV Series.........................................145 C300 Series Extreme Pressure.................................................146 C400 Series Agriculture Interchange.......................................147 C500 Series & C500H Series Wing-Nut.....................................148 C600 Series........................................................................148 C700 Series Flush-Face.........................................................149 C700H Series & C700VEP Series..............................................150 C710 Series & C800 Series.....................................................151 C1000 Series & C5000 Series.................................................152 BOP Service Couplings..........................................................153 Straight-Through Pressure Wash.............................................154 Kew Style, Water Blast, Carpet Cleaning & C400 Series...............155 Injection Mold Couplings......................................................156 Decompression Block Couplings.............................................157 Diagnostics Diagnostic Hose & Assemblies...............................................158 Thread-to-Connect Test Point Couplings..................................159 Test Point Quick Couplings....................................................160 T1000 Series Test Point Crimp Couplings...........................160-161 Diagnostic Test Point Adapters..............................................162 Diagnostic Field Kits............................................................163 Lubrication Thermoplastic Lubrication Hose.............................................164 Rubber Lubrication Hose.......................................................165 Lubrication Tubing...............................................................166 Lubrication Crimp Couplings..................................................167 Lubrication Reusable Couplings..............................................168 Lubrication Nipples..............................................................169 Lubrication Adapters............................................................170 Push-to-Connect Lubrication Tube Fittings..............................171 Grease Blocks & Grease Guns.................................................172 Grease Cartridges.................................................................173 Accessories Protective Caps & Plugs..................................................174-177 O-Rings & Kits....................................................................178 Hose Guards & Sleeves...................................................179-180 Safety Tags & Ties...............................................................181 Bolt Clamps........................................................................181 Support Clamps.............................................................181-182 Cushion Clamps.............................................................183-184 Hydraulic Oil.......................................................................185 Spill Plug Kits.....................................................................186 Spill Clean-Up.....................................................................187 Equipment Hose Coiling.......................................................................188 Identification & Measurement..........................................188-189 Posters & Retail Displays......................................................190 Hose Preparation...........................................................191-193 Cut-Off Saws.................................................................194-195 Portable Crimps, Pumps & Kits.........................................196-198 Hydraulic Crimpers.........................................................199-201 Storage & Parts Bins............................................................202 Technical Information Installation Guide..........................................................203-206 General Information.......................................................207-208 Thread Identification & Designations................................209-210 Thread & Flange Dimensions............................................211-213 Thread Installation Torque Specifications................................213 Pressure Ratings..................................................................214 Hydraulic Quick Couplings Interchange..............................214-216 Diagnostic Test Points Explained............................................217 Lubrication Systems Explained...............................................218 Fluid Compatibility Chart................................................219-220 Index Numerical Index............................................................221-222

Reusable Adapters Valves Swivel Joints Lubrication Accessories Equipment Tech Info Index Crimp Couplings Diagnostics Quick Couplings Couplings

HYDRAULIC HOSE SELECTION GUIDE

Hose

•••••••• REINFORCEMENT ••••••••

••••••••••• COVER •••••••••••

Single Wire:

NOVA HHH Standard Cover:

Using high tensile wire, single wire braid hoses will often have ade quate working pressure for many systems and will provide the most cost-effective option.

Pulsar’s NOVA cover comes standard on all braided and spiral hydraulic hoses and exceeds the ISO 6945 standard abrasion requirement. Our NOVA covers are wrapped and are resistant to oils and weather.

Double Wire:

CARBONITE HHHH HARC Cover:

A double wire braid, which is separated by a rubber layer, greatly extends hose life at a small premium while at the same time offering a wider range or working pressures.

For improved abrasion resistance, Pulsar offers our CARBONITE high abrasion resistant cover (HARC). With 10 times the abrasion resistance as required by the ISO 6945 standard and an improved resistance to weathering, this cover option provides longer hose life when compared to our NOVA cover.

Four or Six Spiral:

AURORA HHHHH Armour Cover:

Spiral reinforcement allows for higher system pressures while retain ing flexibility. Wires are applied in four or six spiralled layers rather than in braids.

For the ultimate abrasion resistant cover, turn to our AURORA armour cover. Tested to over 1,000,000 cycles without loss of weight, this bi-layer technology offers improved resistance to oils and weathering and is available on compact and ultra wire hose as well as four spiral hose. Should you require it, the AURORA armour cover can be added to any of our braided or spiral hydraulic hoses by special request. •••••••••• APPPLICATION••••••••• Temperature: It is important to consider temperature both inside and outside of the hose. Different temperature ratings can occur for different fluids. Always refer to the temperature range for each individual hose. For the most severe temperatures, such as polar climates or cold storage facilities, consider using one of our Extreme or Ice-Breaker hydraulic hoses. Pressure:

•••••• STANDARD VS COMPACT •••••• Compact Hose:

Modern manufacturing equipment allows single and double wire braided hose to be manufactured to exacting tolerances. This process control has allowed the development of products with thinner covers and tubes, resulting in products with reduced weight, increased flexibility, and, most importantly for OEM customers, reduced cost.

Standard Hose:

There is a trade-off to using compact hose. Thinner covers mean that the hoses are more easily damaged by abrasion and, as noted above, if the braid is exposed, it will result in an early failure. Furthermore, as all rubbers break down over time from exposure to ozone and weathering, a thinner cover generally reduces hose life, particularly in tight bend situations.

All Pulsar hydraulic hoses meet or exceed industry specifications and feature a 4:1 burst pressure to working pressure ratio. Please note, the working pressure, not the burst pressure, should account for the working pressure of the system, any surges or spikes it may encounter, and any of the hose assembly components including threads and couplings which will result in the lesser of the ratings being used. Media:

Pulsar hydraulic hoses all feature oil resistant tubes and covers. Some Pulsar hoses are designed for use with water only such as Storm Pressure Wash Hose and Water Blast Hose. If the application requires the use of specialized oils or chemicals, use the Fluid Compatibility Chart found in the Technical Information section of this catalog to help guide your selection.

2

HYDRAULIC COUPLINGS SELECTION GUIDE

Hose

• • • • • COUPLING SYSTEMS • • • • •

• • • • • NON-SKIVE VS SKIVE • • • • •

One-Piece Crimp Couplings:

Non-Skive:

Non-skive couplings can be attached to a hose without needing to remove the outer cover or inner tube. Ferrules have sharp teeth to bite through the rubber cover and create a metal-to-metal bond between the coupling and the hose, removing the need for skiving equipment. Non-skive couplings allow for faster assembly times, protection of the wire reinforcement from corrosion, and elimination of premature hose failure due to under or over skiving. External Skive:

In the aftermarket, distributors often prefer one-piece crimp cou pling systems. One-piece crimp coupling systems are designed to be used on the two or three most popular hose styles, providing the distributor with the most straightforward and convenient solution to a customer’s needs. Two-Piece Crimp Couplings:

External skiving is the process of removing a predetermined length of the hose cover to ensure a metal-to-metal connection between the hose and coupling. By removing the outer cover, the ferrule is able to bite directly into the wire reinforcement. The majority or our skive couplings only require an external skive which is suitable for most pressure applications. Internal Skive:

Broadly speaking, OEM assemblers prefer two-piece crimp coupling systems. Two-piece crimp coupling systems allow interchangeable crimp stems to be matched to a ferrule that is ideally suited to a given hose style, allowing the advantage of inventory efficiency and flexibility. Reusable Couplings:

Commonly used in the agriculture and transport industries, reusable couplings allow hose to be assembled without crimping or swaging equipment. In most cases, reusable couplings consist of two pieces, a socket and a nipple, and can be assembled anywhere with minimal tools.

Internal skiving is used in extreme pressure applications and is done in tandem with external skiving by removing a predetermined length of the inner tube of the hose. During the crimping process, the bare wire reinforcement is locked over a specially designed shoulder on the coupling. Special care must be taken when skiving. Always consult an up-to-date crimp chart to determine skive lengths for your hose assembly.

3

pulsarhydraulics.com

HYDRAULIC COUPLINGS SELECTION GUIDE Pulsar offers a wide variety of coupling styles. Recommended coupling series are listed with individual hose specifications. Alternatively, use the table below to find the Crimp Coupling best suited for your hose or application… Coupling Series Non-Skive External Skive Internal Skive Use With One-Piece Couplings…

Hose

109CC 114CC 120JB 109CC

110CC 114HT

110FL

111

111FS 119G 129G

112CC 119H

114

114AC

4200

119

119B 122LT 112CC

119Y

120J

4

122

122A

141

110CC 122A 114CC

111

114

114AC

114CC

114HT

4300

4

122 111

122LT 114HT

122

122A

122LT

124AC

124PLUS

4400

4

124XTC

136

141

141C

156LT 156PLUS

653

4500 4600 4700

151 136 158

151H

4 4 4

156PLUS

172

172N

172T

173

173T

182

Two-Piece Couplings… 4000 4

158

109CC 114AC

109T

110CC 114HT 122LT 156LT

110FL

111

111FS 119G

112CC 119H 129G 172N

114

114CC 122A

119

119B

119Y

5000

122 141 173 111 141 141 151 158 171 153 155 116 111

124AC

124PLUS 124XTC

136

4 4

141C 173T

156PLUS

158

172

172T

182

Reusable Couplings… 3000 4

111FS 141C 141C 151H

122

122A

122LT

3300 3400 3500 4800

4 4 4 4 4

G2000

G103

G103B G103G

G103H G103R

Specialty Couplings… 3700 4

8400 8500 8700

154

4 4 4 4

4

9000SB

4 4

9600 9700

G663

G665

172

4 4

T1000

T101

HYDRAULIC HOSE & CRIMP COUPLINGS • • • • • • • SAFETY NOTE • • • • • • • Pulsar does not recommend mixing and matching hydraulic hose as sembly components from different manufacturers. Tolerances vary from one manufacturer to another and are not necessarily inter changeable. Different components from different manufacturers can cause coupling retention issues which could result in hoses bursting, couplings leaking, and blown-off ends resulting in damage or injury. Crimp specifications for Pulsar hydraulic hose and crimp couplings have all been verified to ensure maximum performance. Always con sult up-to-date crimp charts to determine the correct ferrule and crimp specifications for your hose assembly. Crimp charts can be found on our website: www.pulsarhydraulics.com

HYDRAULIC HOSE PACKAGING

Bulk Hose Most braided and some spiral reinforced hydraulic hose is manufac tured in random rather than fixed lengths. The ranges for lengths for bulk package quantities are given below. Longer single lengths are often available by special request. Most reels contain a maximum of two lengths. For sizes up to 5 ⁄ 8 " I.D., the shortest length on a reel will be 10 ft. For sizes 3 ⁄ 4 " and above, the shortest length will be 20 ft. Nominal Quantity on Reel Package Size Minimum Maximum 150 ft Reel 120 ft 160 ft 250 250 300 500 400 550 700 600 700

We stock precut lengths of most popular spiral hydraulic hoses for easier handling. Look for the EZPAK logo to determine which ones. Please remember that if you have a requirement or a preference for longer lengths, we can often supply to order, since most of our hoses are stocked at the warehouse in bulk coils.

4

CRIMP COUPLING NOMENCLATURE

HOSE ASSEMBLY NOMENCLATURE

Hose

Hose assemblies can be accurately described using our nomen clature system below.

Sample assembly part number:

114-12 /5005N-12 / 5095-16 / 144 / 90

1

2

3

4

5

Thread Size Hose Size Part # 4405N-16-16 Coupling Series Thread Style

1. The first element describes the hose type and size. 2. The second element describes the fitting style and thread size at one end (Note: the stem size of the fitting is omitted since it is defined by the hose size). 3. The third element describes the fitting style and thread size on the other end. 4. The fourth element is the overall assembly length in inches, with the following exceptions: i) For ORFS female fittings, the assembly is measured to the sealing face. ii) For elbows, the assembly is measured to the centerline sealing surface of the elbow. iii) If the customer specifies an assembly as 4 feet of hose with ends attached, then the suffix CL will be added to the length to denote cut length. iv) If adapters or quick couplings are to be part of the assembly but not in the length, then the additional part numbers are added after the length. For example… 114-08/5005N-08/5016-08/48/C402-08 …denotes an assembly that is 4 feet long plus the length of the quick coupler. 114-08/5005N-08/5016-08/C402-08/48 …denotes an assembly that is 4 feet long including the quick coupler. 5. The fifth element (if needed) describes the orientation of the fittings when both ends are elbows. Starting with either end as the far end, measure clockwise to describe the angle at the end closest. The following example shows an assembly that would have an orientation of 90°.

1st digit also indicates elbow in 4 digit parts

5 Digit Parts Only Indicates the 1st digit of elbow angle

Within our broad coupling range, the last two digits will specify the thread style, as detailed above. Angle fittings are designated by replacing the third digit with the degree of the angle. For example, a 5005 would indicate a two-piece crimp fitting with a female JIC thread, and a 5095 would indicate a similar fitting but with a 90° elbow. Five digit part numbers are used for less common, often international, fittings where some uncertainty may be caused by inserting the elbow number in the third position. Dash sizes following the base part number indicate first the nominal thread or tube size, and lastly the nominal hose diameter. Please note that for truck hoses (SAE 100R5 & SAE 100R14), the nominal hose size does not match the actual inside diameter, since these hoses were designed to replace common copper tubing. For example, 151-06 hose measures 5 ⁄ 16 " I.D., since it was designed to replace 3 ⁄ 8 " O.D. ("-06") copper tubing.

ADAPTER NOMENCLATURE

Adapters are named based on Root Designations and Dash Sizes…

Part # 1516-08-06

Thread Size

Thread Size Hose or Tube Connection Size (JIC)

NPTF Male 1st digit also indicates elbow in 4 digit parts

JIC 37°Male

Port Size (NPTF)

5 Digit Parts Only Indicates the 1st digit of elbow angle

Root designations indicate the type of thread found on the adapter. In the above example, a 1516 would indicate a JIC 37° Male to NPTF Male adapter. Angle fittings are designated by replacing the third digit with the degree of the angle. For example, a 1596 would indicate a similar fitting to the above example but with a 90° elbow. Shapes, such as tees or crosses, are indicated by inserting the corresponding letter after the first thread designation. In a tee, the root designation describing the branch thread is listed last. Typically, root designations beginning with a 0 indicate a female thread while those beginning with a 1 indicate a male thread. Five digit part numbers are used for less common, often international, adapters where some uncertainty may be caused by inserting the elbow number in third position. A complete list of our Root Thread Designations can be found in the Technical Information section of this catalog. Dash sizes indicate the size of the threads and follow the root designation. The order in which dash sizes appear is independent of the order in which the threads appear in the root designation. As a rule of thumb, the thread that would connect to a hose or tube is the second dash size. The thread that would connect to a port is the first dash size.

5

pulsarhydraulics.com

COMPACT & ULTRA WIRE BRAID HYDRAULIC HOSE 110CC… CARBONITE 17 – EXCEEDS SAE 100R17 – MSHA HARC COVER

Hose

Tube : Seamless oil resistant nitrile rubber. Reinforcement : One high tensile steel wire braid. Cover : Smooth, high abrasion, oil, and weather resistant black syn thetic rubber. MSHA approved. Temperature Range : -40°C (-40°F) to 100°C (212°F), petroleum base fluids intermittent to 125°C (257°F).

CARBONITE 17 hydraulic hose features a smooth HARC cover allowing wear resistance up to 10 times that of conventional rubber hoses and offering improved resistance to weather without sacrificing flexibility. This hose is ideally suited for medium pressure hydraulic lines where higher environmental abrasion resistance and a tighter bend radius is required, such as forklift masts, extending booms, and other over-the sheave applications. CARBONITE 17 exceeds SAE 100R17 specifications and has a MSHA approved cover for flame resistance in underground mining applications.

Part

Hose

Hose O.D.

Working Pressure 3250 psi

Min. Burst Pressure 13000 psi

Min. Bend

Weight

Number

I.D. 1 ⁄ 4 "

Radius

per ft

Recommended Coupling Series

110CC-04 110CC-06 110CC-08

0.48"

1.5"

0.13 lb

4200 4200 4200

4300 4300 4300

5000 5000 5000

3 ⁄ 8 1 ⁄ 2

0.63 0.75

3250 3250

13000 13000

2.0 2.8

0.19 0.26

114CC… CARBONITE 16 – EXCEEDS SAE 100R16 & SAE 100R17 – MSHA HARC COVER

CARBONITE 16 hydraulic hose features a HARC cover allowing wear resistance up to 10 times that of conventional rubber hoses and of fering improved resistance to weather without sacrificing flexibility. With higher working pressures and half the bend radius of SAE 100R2 hydraulic hose, 114CC can be used for a wide range of hydraulic ap plications where abrasion rubbing or sliding is a concern. CARBONITE 16 exceeds SAE 100R16 as well as SAE 100R17 specifications in sizes up to 1" and has a MSHA approved cover.

Tube : Seamless oil resistant nitrile rubber. Reinforcement : Two high tensile steel wire braids.

Cover : High abrasion, oil, and weather resistant black synthetic rub ber. Smooth cover in sizes up to 1". Wrapped cover in sizes over 1". MSHA approved. Temperature Range : -40°C (-40°F) to 100°C (212°F), petroleum base fluids intermittent to 125°C (257°F).

Part

Hose

Hose O.D.

Working Pressure 6500 psi

Min. Burst Pressure

Min. Bend

Weight

Number

I.D. 1 ⁄ 4 "

Radius

per ft

Recommended Coupling Series

114CC-04 114CC-06 114CC-08 114CC-10 114CC-12 114CC-16 114CC-20 114CC-24

0.52"

26000 psi 2.0"

0.17 lb

4200 4300 4200 4300 4200 4300

5000 5000 5000 5000 5000 5000

3 ⁄ 8 1 ⁄ 2 5 ⁄ 8 3 ⁄ 4

0.65 0.79 0.94 1.09 1.38 1.72 1.98

5400 4500 4000 4000 3000 2400 2000

21600 18000 16000 16000 12000

2.6 3.5 3.9 4.7 5.9 8.3 9.8

0.27 0.34 0.44 0.54 0.77 1.14 1.31

4200 4200 4200

1

1 1 ⁄ 4 1 1 ⁄ 2

9600 8000

4400 5000 4400 5000

114… NOVA 16 – EXCEEDS SAE 100R16 & SAE 100R17 – MSHA COVER

Tube : Seamless oil resistant nitrile rubber. Reinforcement : Two high tensile steel wire braids. Cover : Oil, abrasion, and weather resistant black synthetic rubber. MSHA approved. Temperature Range : -40°C (-40°F) to 100°C (212°F), petroleum base fluids intermittent to 125°C (257°F).

Higher working pressures plus a very small bend radius are possible due to the high tensile steel used for the two wire braids. With a MSHA approved cover, NOVA 16 gives you a hose that can be used for a wide range of applications including the conveyance of mineral oils, vegetable oils, water, air, and inert gases. NOVA 16 exceeds SAE 100R16 and SAE 100R17 specifications.

Part

Hose

Hose O.D.

Working Pressure 6500 psi

Min. Burst Pressure 26000 psi

Min. Bend

Weight

Number 114-04 114-06 114-08 114-10 114-12 114-16

I.D. 1 ⁄ 4 "

Radius

per ft

Recommended Coupling Series

0.52"

2.0"

0.20 lb

4200 4200 4200 4200 4200 4200

4300 4300 4300

5000 5000 5000 5000 5000 5000

3 ⁄ 8 1 ⁄ 2 5 ⁄ 8 3 ⁄ 4

0.65 0.79 0.94 1.09 1.38

5400 4500 4000 4000 3050

21600 18000 16000 16000 12200

2.8 3.5 3.5 4.7 5.9

0.26 0.37 0.40 0.54 0.74

1

6

COMPACT & ULTRA WIRE BRAID HYDRAULIC HOSE 114AC… AURORA 16 – EXCEEDS SAE 100R16 & SAE 100R17 – MSHA ARMOUR COVER

Hose

Tube : Seamless oil resistant nitrile rubber. Reinforcement : Two high tensile steel wire braids. Cover : Oil, abrasion, and weather resistant black synthetic rubber with armour cover bi-layer. MSHA approved. Temperature Range : -40°C (-40°F) to 100°C (212°F), petroleum base fluids intermittent to 125°C (257°F).

AURORA 16 features an armour cover bi-layer which has been tested over 1,000,000 abrasion cycles without loss of weight, allowing your hydraulic hose to last longer when other hoses fail. Recommended for mining, logging, or any application where rubbing or sliding occurs. 114AC exceeds SAE100R16 and SAE 100R17 specifications and has a MSHA approved cover.

Part

Hose

Hose O.D.

Working Pressure 6500 psi

Min. Burst Pressure 26000 psi

Min. Bend

Weight

Number

I.D. 1 ⁄ 4 "

Radius

per ft

Recommended Coupling Series

114AC-04 114AC-06 114AC-08

0.52"

2.0"

0.17 lb

4200 4200 4200

4300 4300 4300

5000 5000 5000

3 ⁄ 8 1 ⁄ 2

0.65 0.79

5400 4500

21600 18000

2.6 3.5

0.27 0.34

114HT… NOVA 16 EXTREME – EXCEEDS SAE 100R16 & SAE 100R17 – MSHA COVER

Tube : Seamless oil resistant nitrile rubber. Reinforcement : Two high tensile steel wire braids. Cover : Oil, abrasion, and weather resistant blue synthetic rubber. MSHA approved. Temperature Range : -55°C (-67°F) to 150°C (302°F), water only to 121°C (250°F).

NOVA 16 EXTREME offers a wider range of working temperatures without sacrificing flexibility and pressure ratings. This double braid hydraulic hose exceeds SAE 100R16 as well as SAE 100R17 specifications in sizes up to 1", has a distinct blue MSHA approved cover, and is suitable for conveyance of mineral oils, vegetable oils, water-based solutions, water, air, and inert gases.

Part

Hose

Hose O.D.

Working Pressure 6500 psi

Min. Burst Pressure 26000 psi

Min. Bend

Weight

Number

I.D. 1 ⁄ 4 "

Radius

per ft

Recommended Coupling Series

114HT-04 114HT-06 114HT-08 114HT-10 114HT-12 114HT-16 114HT-20 114HT-24

0.52"

2.0"

0.17 lb

4200 4300 4200 4300 4200 4300

5000 5000 5000 5000 5000 5000

3 ⁄ 8 1 ⁄ 2 5 ⁄ 8 3 ⁄ 4

0.65 0.79 0.94 1.09 1.38 1.72 1.98

5400 4500 4000 4000 3050 2400 2000

21600 18000 16000 16000 12200

2.6 3.5 3.9 4.7 5.9 8.3 9.8

0.27 0.34 0.44 0.50 0.74 1.14 1.28

4200 4200 4200

1

1 1 ⁄ 4 1 1 ⁄ 2

9600 8000

4400 5000 4400 5000

All braided and spiral wire hydraulic hose is Made in Italy

7

pulsarhydraulics.com

SINGLE WIRE BRAID HYDRAULIC HOSE

Hose

111… NOVA1 – SAE 100R1AT – MSHA COVER NOVA 1 is a medium pressure, single wire braid hose which meets the requirements of SAE 100R1AT and EN 853-1SN. This hose is ideally suited for medium pressure hydraulic oil lines, return lines, grease lines, water lines, and power steering hoses. This hose has a MSHA approved cover for flame retardance in underground mining applications.

Tube : Seamless oil resistant nitrile rubber. Reinforcement : One high tensile steel wire braid. Cover : Oil, abrasion, and weather resistant black synthetic rubber. MSHA approved. Temperature Range : -40°C (-40°F) to 100°C (212°F), petroleum base fluids intermittent to 125°C (257°F).

Part

Hose

Hose O.D.

Working Pressure

Min. Burst Pressure

Min. Bend Weight

Number 111-03* 111-04 111-06 111-08 111-12 111-16 111-20 111-24

I.D.

Radius

per ft

Recommended Coupling Series

3 ⁄ 16 "

0.45"

3600 psi 14400 psi

3.5"

0.11 lb

9000SB

1 ⁄ 4 3 ⁄ 8 1 ⁄ 2 3 ⁄ 4

0.50 0.67 0.78 1.07 1.38 1.67 1.96

3250 2600 2300 1500

13000 10400

4.0 4.9 7.0 9.5

0.14 0.22 0.28 0.38 0.60 0.80 1.08

3000 4200 4300

5000 5000 5000 5000 5000 5000

3000 4200 4300 4400 3000 4200 4300 4400

9200 6000 5200 3600 2900

3000 4200

4400

1

1300

12.0 17.7 19.7

4200

4400 4400 4400

1 1 ⁄ 4 1 1 ⁄ 2

900 725

5000 *Note: 111-03 does not have a MSHA approved cover.

8

DOUBLE WIRE BRAID HYDRAULIC HOSE

122… NOVA 2 – SAE 100R2AT – MSHA COVER

Hose

Tube : Seamless oil resistant nitrile rubber. Reinforcement : Two high tensile steel wire braids. Cover : Oil, abrasion, and weather resistant black synthetic rubber. MSHA approved. Temperature Range : -40°C (-40°F) to 100°C (212°F), petroleum base fluids intermittent to 125°C (257°F).

NOVA 2 is a high pressure, double wire braid hose which meets the re quirements of SAE 100R2AT and EN 853-2SN. This hose has a MSHA ap proved cover for flame retardance in underground mining applications.

Part

Hose

Hose O.D.

Working Pressure 5800 psi

Min. Burst Pressure 23200 psi

Min. Bend

Weight

Number 122-04 122-06 122-08 122-10 122-12 122-16 122-20 122-24 122-32

I.D. 1 ⁄ 4 "

Radius

per ft

Recommended Coupling Series

0.56"

3.9"

0.24 lb 3000 4200 4300

5000

3 ⁄ 8 1 ⁄ 2 5 ⁄ 8 3 ⁄ 4

0.72 0.84 0.97 1.13 1.46 1.84 2.11 2.64

4800 4000 3600 3100 2400 1800 1300 1150

19200 16000 14400 12400

4.9 7.0 8.0 9.5

0.34 0.40 0.49 0.58 0.87 1.33 1.58 1.92

3000 4200 4300 4400 5000 3000 4200 4300 4400 5000

4200

4400 5000 4400 5000 4400 5000 4400 5000 4400 5000 4400 5000

3000 4200 3000 4200

1

9600 7200 5200 4600

11.8 16.5 19.7 24.8

1 1 ⁄ 4 1 1 ⁄ 2

2

122LT… NOVA 2 ICE-BREAKER – SAE 100R2AT

Tube: Seamless oil resistant nitrile rubber. Reinforcement: Two high tensile steel wire braids.

NOVA 2 ICE-BREAKER is designed for use on machinery operating in extremely low temperatures where conventional hoses become too stiff and brittle, such as polar climates and cold storage facilities.

Cover: Oil, abrasion, and weather resistant black synthetic rubber. Temperature Range: -57°C (-70°F) to 100°C (212°F), petroleum base fluids intermittent to 125°C (257°F).

Part

Hose

Hose O.D.

Working Pressure 5800 psi

Min. Burst Pressure 23200 psi

Min. Bend

Weight

Number

I.D. 1 ⁄ 4 "

Radius

per ft

Recommended Coupling Series

122LT-04 122LT-06 122LT-08 122LT-12 122LT-16

0.58"

3.5"

0.24 lb 3000 4200

4300

5000 5000 5000 5000 5000

3 ⁄ 8 1 ⁄ 2 3 ⁄ 4

0.74 0.86 1.15 1.48

4800 4000 3100 2400

19200 16000 12400

4.9 7.0 9.5

0.34 0.40 0.59 0.90

3000 4200 3000 4200 3000 4200 3000 4200

4300 4400 4300 4400

4400 4400

1

9600

12.0

9

pulsarhydraulics.com

FOUR SPIRAL HYDRAULIC HOSE 124PLUS… NOVA 12 – EXCEEDS SAE 100R12 – MSHA COVER

Hose

Tube : Seamless oil resistant neoprene rubber. Reinforcement : Four spiral plies of high tensile steel wire. Cover : Oil, high abrasion, and weather resistant black synthetic rubber. MSHA approved. Temperature Range : -40°C (-40°F) to 121°C (250°F).

NOVA 12 features a compact design with half the bend radius of conven tional SAE 100R12 and 100R13 hoses, plus higher working pressures. It is commonly found on modern construction, marine, mining, and forestry equipment. This hose has a MSHA approved cover for flame retardance in underground mining applications.

Part

Hose

Hose O.D.

Working Pressure 6100 psi

Min. Burst Pressure 24400 psi

Min. Bend

Weight

Number

I.D. 3 ⁄ 8 "

Radius

per ft

Recommended Coupling Series

124PLUS-06 124PLUS-08 124PLUS-10 124PLUS-12

0.79"

2.5"

0.44 lb 4400 5000

1 ⁄ 2 5 ⁄ 8 3 ⁄ 4

0.91 1.05 1.19 1.47 1.76 2.03 2.62

6100 6100 5500 5100 5100 4100 3000

24400 24400 22000 20400 20400 16400 12000

3.5 4.0 4.7 5.9 8.3

0.57 0.67 0.81 1.21 1.61 2.08 2.85

4400 5000 4400 5000 4400 5000 4400 5000 4400 5000 4400 5000 4400 5000

124PLUS-16 1 124PLUS-20 1 1 ⁄ 4 124PLUS-24 1 1 ⁄ 2 124PLUS-32 2

11.8 25.0

124XTC… SPIRAL 12 XTC - EXCEEDS SAE 100R12 - MSHA COVER

Tube : Seamless oil resistant black synthetic rubber. Reinforcement : Four spiral plies of high tensile steel wire. Cover : High abrasion, oil, and weather resistant black synthetic rubber. MSHA approved. Temperature Range : -40°C (-40°F) to 121°C (250°F).

Featuring a wrapped HARC cover, compact design, and half the bend radius of conventional SAE 100R12 hydraulic hose, 124XTC is perfect for those rugged applications where abrasion is a constant con cern such as forestry, mining, and heavy-duty construction. Higher working pressures exceed SAE requirements while excellent in-hand flexibility make installation easy and straightforward. This hose has a MSHA approved cover for flame retardance in underground mining applications.

Part

Hose

Hose O.D. 0.78"

Working Pressure 4100 psi

Min. Burst Pressure 16400 psi

Min. Bend Weight

Number

I.D.

Radius

per ft

Recommended Coupling Series

124XTC-06 124XTC-08 124XTC-10 124XTC-12

3 ⁄ 8 "

2.5"

0.40 lb 4400 5000

1 ⁄ 2 5 ⁄ 8 3 ⁄ 4

0.89 1.04 1.18 1.46 1.76

4100 4100 4100 4100 4100

16400 16400 16400 16400 16400

3.5 4.0 4.7 5.9 8.3

0.54 0.64 0.74 0.94 1.68

4400 5000 4400 5000 4400 5000 4400 5000 4400 5000

124XTC-16 1 124XTC-20 1 1 ⁄ 4

124AC… AURORA 12 – SAE 100R12 – MSHA COVER AURORA 12 features an armour cover bi-layer which has been tested over 1,000,000 abrasion cycles without loss of weight, allowing your hydraulic hose to last longer when other hoses fail. Recommended for mining, logging, or any application where rubbing or sliding occurs. This hose has a MSHA approved cover for flame retardance in under ground mining applications.

Tube : Seamless oil resistant neoprene rubber. Reinforcement : Four spiral plies of high tensile steel wire. Cover : Oil, abrasion, and weather resistant black synthetic rubber with armour cover bi-layer. MSHA approved. Temperature Range : -40°C (-40°F) to 121°C (250°F).

Part

Hose

Hose O.D.

Working Pressure 4000 psi

Min. Burst Pressure 16000 psi

Min. Bend

Weight

Number

I.D. 3 ⁄ 4 "

Radius

per ft

Recommended Coupling Series

124AC-12 124AC-16

1.21"

9.5" 12.0

0.82 lb 4400 5000

1

1.50

4000

16000

1.28

4400 5000

10

EXTREME PRESSURE SPIRAL HYDRAULIC HOSE

136… NOVA 13 – SAE 100R13 – MSHA COVER

Hose

Tube : Seamless oil resistant synthetic rubber. Reinforcement : Four or six spiral plies of high tensile steel wire. Cover : Oil, abrasion, and weather resistant black synthetic rubber. MSHA approved. Temperature Range : -40°C (-40°F) to 121°C (250°F).

NOVA 13 multi-spiral hose is used in severe pressure applications where higher working pressures and superior resistance to impulsing are required. NOVA 13 is commonly used on heavy mobile equipment and has a four spiral wire reinforcement in sizes up to 1” and six spiral wire reinforcement in sizes 1 1 ⁄ 4 ” and above. For premium performance and flexibility, see our 156PLUS NOVA 15 hose.

Part

Hose

Hose O.D.

Working Pressure 5000 psi

Min. Burst Pressure 20000 psi

Min. Bend

Weight

Number 136-12 136-16 136-20 136-24 136-32

I.D. 3 ⁄ 4 "

Radius

per ft

Recommended Coupling Series

1.26"

9.4" 11.1 16.5 19.7 25.0

1.13 lb 4400

5000 5000

1

1.51 1.95 2.24 2.80

5000 5000 5000 5000

20000 20000 20000 20000

1.35 2.41 3.21 4.44

4400

1 1 ⁄ 4 1 1 ⁄ 2

4600 4600 4600

2

156PLUS… NOVA 15 – EXCEEDS SAE 100R13 & 100R15 – MSHA COVER

Tube : Seamless oil resistant synthetic rubber. Reinforcement : Four or six spiral plies of high tensile steel wire. Cover : Oil, abrasion, and weather resistant black synthetic rubber. MSHA approved. Temperature Range : -40°C (-40°F) to 121°C (250°F).

NOVA 15 is recommended for extremely high pressure and high impulse applications. This robust hose meets the dimensional requirements of SAE 100R15 as well as SAE 100R13 in sizes up to 1 1 ⁄ 2 ", while exceeding both pressure and bend radius requirements. NOVA 15 is often used on hydrostatic transmissions.

Part

Hose

Hose O.D.

Working Pressure 6100 psi

Min. Burst Pressure 24400 psi

Min. Bend

Weight

Number

I.D. 3 ⁄ 4 "

Radius

per ft

Recommended Coupling Series

156PLUS-12

1.20"

4.7"

1.01 lb 4400

5000 5000

156PLUS-16 1 156PLUS-20 1 1 ⁄ 4 156PLUS-24 1 1 ⁄ 2 156PLUS-32 2

1.50 1.95 2.25 2.80

6100 6100 6100 6000

24400 24400 24400 24000

6.4

1.34 2.39 3.12 5.00

4400

11.8 13.8 15.5

4600 4600 4600

156LT... NOVA 15 ICE-BREAKER - EXCEEDS SAE 100R13 & 100R15

Tube : Seamless oil resistant synthetic rubber. Reinforcement : Four spiral plies of high tensile steel wire. Cover : Oil, abrasion, and weather resistant black synthetic rubber. Temperature Range : -57°C (-70°F) to 100°C (212°F), petroleum base fluids intermittent to 125°C (257°F).

NOVA 15 ICE-BREAKER is designed for extremely high pressure and high impulse applications in very low temperatures. Where conven tional hoses become too stiff and brittle, such as in polar climates or cold storage facilities, 156LT stands up to the frigid cold while also exceeding both pressure and bend radius requirements of SAE 100R13 and SAE 100R15.

Part

Hose

Hose O.D. 1.20"

Working Pressure 6100 psi

Min. Burst Pressure 24400 psi

Min. Bend Weight

Number 156LT-12

I.D.

Radius

per ft

Recommended Coupling Series

3 ⁄ 4 "

10.4"

1.02 lb 4400 5000

156LT-16 1

1.48

6100

24400

11.8

1.36

4400 5000

11

pulsarhydraulics.com

OEM SPECIFIC HYDRAULIC HOSE

109CC… OEM 17 – SAE 100R17 – HARC COVER OEM 17 is designed specifically for Original Equipment Manufacturers. The wrapped HARC cover allows wear resistance up to 10 times that of conventional rubber hoses allowing OEM 17 to stand up against high abrasion environments. Ideally suited for medium pressure hydraulic lines where a tighter bend radius may be required, this hose meets the working pressure requirements set out by SAE 100R17. Engineers can specify the need for SAE 100R17 hose and know that OEM 17 will operate at 3000 psi regardless of diameter.

Hose

Tube : Seamless oil resistant nitrile rubber. Reinforcement : One high tensile steel wire braid. Cover : High abrasion, oil, and weather resistant wrapped black syn thetic rubber. Temperature Range : -40°C (-40°F) to 100°C (212°F), petroleum base fluids intermittent to 125°C (257°F).

Part

Hose

Hose O.D.

Working Pressure 3000 psi

Min. Burst Pressure 12000 psi

Min. Bend Weight

Number

I.D.

Radius

per ft

Recommended Coupling Series

109CC-04 109CC-06 109CC-08

0.48” 0.62 0.76

2.0”

0.11 lb

4200 4200 4200

4300 4300 4300

5000 5000 5000

1/4"

3000 3000

12000 12000

2.5 3.5

0.18 0.26

3/8 1/2

112CC… OEM 16 – SAE 100R16 – HARC COVER OEM 16 features a wrapped HARC cover which allows wear resistance up to 10 times that of conventional rubber hoses while at the same time offering higher working pressures and half the bend radius of traditional SAE 100R2 hydraulic hose. With the benefits of SAE 100R1 dimensions, OEM 16 has become a popular choice of original equipment manufacturers since it is lighter in weight and easier to route in tight spaces than conventional hoses.

Tube : Seamless oil resistant nitrile rubber. Reinforcement : Two high tensile steel wire braids. Cover : High abrasion, oil, and weather resistant wrapped black syn thetic rubber. Temperature Range : -40°C (-40°F) to 100°C (212°F), petroleum base fluids intermittent to 125°C (257°F).

Part

Hose

Hose O.D. 0.52” 0.67 0.81 0.96 1.09 1.38

Working Pressure 5800 psi

Min. Burst Pressure 23200 psi

Min. Bend Weight

Number 112CC-04 112CC-06 112CC-08 112CC-10 112CC-12

I.D. 1 ⁄ 4 "

Radius

per ft 0.17 lb

Recommended Coupling Series 4200 4300 5000 4200 4300 5000 4200 4300 5000

2.0”

3 ⁄ 8 1 ⁄ 2 5 ⁄ 8 3 ⁄ 4

4800 4000 3600 3100 3000

19200 16000 14400 12400 12000

2.5 3.5 3.9 4.7 5.8

0.27 0.34 0.44 0.50 0.77

4200 4200 4200

5000 5000 5000

112CC-16 1

122A... OEM 2 - SAE 100R2AT

Tube : Seamless oil resistant nitrile rubber. Reinforcement : Two high tensile steel wire braids.

Commonly found in agricultural applications, OEM 2 is the ideal SAE 100R2 hose for original equipment manufacturers who do not require MSHA flame resistance. This traditional double wire hose is not as susceptible as compact hoses to extended exposure to ozone and weathering as well as abrasion where a thinner cover may result in reduced hose life.

Cover : Abrasion, oil, and weather resistant black synthetic rubber. Temperature Range : -40°C (-40°F) to 100°C (212°F), petroleum base fluids intermittent to 125°C (257°F).

Part

Hose

Hose O.D. 0.56” 0.72 0.84 1.13

Working Pressure 5800 psi

Min. Burst Pressure 23200 psi

Min. Bend Weight

Number 122A-04 122A-06 122A-08 122A-12

I.D. 1 ⁄ 4 "

Radius

per ft

Recommended Coupling Series

3.9”

0.24 lb 3000 4200 4300

5000

3 ⁄ 8 1 ⁄ 2 3 ⁄ 4

4800 4000 3100

19200 16000 12400

4.9 7.0 9.5

0.34 0.40 0.58

3000 4200 4300 4400 5000 3000 4200 4300 4400 5000

3000 4200

4400 5000

12

THERMOPLASTIC HYDRAULIC HOSE

172… SAE 100R7 BLACK THERMOPLASTIC This medium pressure polyurethane covered hydraulic hose offers excellent flexibility and resistance to a wide range of chemicals and petroleum base products. 172 hose is commonly used in construction equipment, lubrication lines and hydraulic lift equipment. The polyester tube provides excellent low temperature flexibility.

Hose

Tube : Polyester. Reinforcement : Braided polyester. Cover : Black polyurethane, pin-pricked. Temperature Range : -40°C (-40°F) to 93°C (200°F).

Part

Hose

Hose O.D.

Working Pressure 3000 psi

Min. Burst Pressure 12000 psi

Min. Bend

Weight

Number 172-02 172-03 172-04 172-06 172-08

I.D. 1 ⁄ 8 " 3 ⁄ 16

Radius

per ft

Recommended Coupling Series

0.32"

1.0"

0.03 lb

4700 5000 4700 5000 4700 5000 4700 5000 4700 5000

9700

0.38 0.48 0.63 0.80

3000 3000 2300 2000

12000 12000

1.0 1.4 2.2 3.0

0.04 0.06 0.09 0.14

1 ⁄ 4 3 ⁄ 8 1 ⁄ 2

9200 8000

172N… SAE 100R7 ORANGE NON-CONDUCTIVE The non-conductive version of 172 has an orange, non pin-pricked cover that meets SAE J517 non-conductivity requirements. This hose is a favourite choice for telephone and power line servicing vehicles and other hydraulic lifts.

Tube : Polyester. Reinforcement : Braided polyester. Cover : Orange polyurethane. Temperature Range : -40°C (-40°F) to 93°C (200°F).

Part

Hose

Hose O.D.

Working Pressure 3000 psi

Min. Burst Pressure 12000 psi

Min. Bend

Weight

Number 172N-04 172N-06 172N-08

I.D. 1 ⁄ 4 "

Radius

per ft

Recommended Coupling Series

0.48"

1.4"

0.06 lb

4700 4700 4700

5000 5000 5000

3 ⁄ 8 1 ⁄ 2

0.63 0.80

2300 2000

9200 8000

2.2 3.0

0.09 0.14

172T… SAE 100R7 BLACK THERMOPLASTIC TWIN LINE

Tube : Polyester. Reinforcement : Braided polyester. Cover : Black polyurethane, pin-pricked. Temperature Range : -40°C (-40°F) to 93°C (200°F).

172T is two lines of 172 bonded together during the manufacturing process. The hose is used in many of the same applications as the single line, but where two hydraulic lines are required. This hose is commonly found on forklifts and mobile hydraulic lifts. Non-conductive twin line is available on request.

Part

Hose

Hose O.D.

Working Pressure 3000 psi

Min. Burst Pressure 12000 psi

Min. Bend

Weight

Number 172T-04 172T-06

I.D. 1 ⁄ 4 "

Radius

per ft

Recommended Coupling Series

0.48"

1.4"

0.13 lb

4700 4700

5000 5000

3 ⁄ 8

0.63

2300

9200

2.2

0.19

13

pulsarhydraulics.com