DiagnosticHose&Fittings

1

TABLE OF CONTENTS

DIAGNOSTIC TEST POINTS

Diagnostic Test Points are used in a variety of industries including… ■ Agriculture ■ Transportation Diagnostic test points are an integral part of measuring, monitoring, and testing hydraulic equipment. They are designed to connect under pressure without leaking, allowing operators system access points to analyze and test uid circuits as well as draw samples, ll, vent, or empty systems if needed. This allows operators to minimize downtime and save money by ensuring that expensive monitoring equipment does not need to be permanently installed. It also ensures that diagnosing and maintenance is done faster, and machinery faces less downtime and remains readily available when needed.

Thread-to-Connect Test Point Couplings.......... 3 C790 Test Point Quick Couplings .................... 4 Diagnostic Hose & Assemblies ....................... 5 T1000 Series Test Point Crimp Couplings ......... 6-7 Diagnostic Test Point Adapters ...................... 8 Pressure Gauges .......................................... 9 Diagnostic Field Kits.................................... 10 Diagnostic Test Points Explained ...................11 In addition to our line of diagnostic hose and ttings products, Pulsar carries large inventories to support our distributors and hose assembly specialists that keep industries moving. With a wide variety of products including High Abrasion Resistant hydraulic hose, crimp couplings, hydraulic adapters, and quick couplings, you can be sure that Pulsar Hydraulics has you covered for all your hose and ttings needs. Visit www.pulsarhydraulics.com for more information!

■ Aerospace ■ Oil & Gas ■ Marine ■ Construction Equipment

2

THREAD-TO-CONNECT TEST POINT COUPLINGS

Direct Gauge Couplers are used to connect pressure gauges or sensors directly to the test point.

Diagnostic test points or test ports are used to monitor pressures in hydraulic systems and can also be used to vent hydraulic systems and draw uid samples for contamination measurement. Galvanized carbon steel construction with Buna-N (Nitrile) seals allow for working temperatures up to 125°C (257°F) for all hydraulic and mineral oils. Rated to 9100 psi, these test points feature an M16 X 2.0 thread-to-connect body and are interchangeable with Stauff Test 20, Parker EMA3, Cejn Press Check, Voss Point Measuring, and Tompkins Test Point designs. Temperature Range : -30°C (-22°F) to 125°C (257°F). Interchange : Stauff Test 20, Parker EMA3, Cejn Press-Check, Voss Point Measuring, Tompkins Test Point.

Part Number Thread Size TG08… DIRECT GAUGE COUPLER

TG08-04

1 ⁄ 4 -18

Bulkhead Test Points are often used to group together multiple test points at one central service point. Unvalved Bulkhead Gauge Adapters allow pressure gauges to be permanently installed into the manifold while T00BH Bulkhead Test Points allow users to use a T101 Micro-Bore hose assembly to access hard to reach test points. Use these bulkhead adapters to help cut down on maintenance time when there are a large number of test points or they are dif cult to access. TG08BH… UNVALVED HOSE BULKHEAD GAUGE ADAPTER

Part Number Thread Size T16… TEST POINT WITH NPTF THREAD

T16-02 T16-04

1 ⁄ 8 -27 1 ⁄ 4 -18

TG08BH-04

1 ⁄ 4 -18

T11… TEST POINT WITH O-RING BOSS THREAD

T11-02 T11-04 T11-06

5 ⁄ 16 -24 7 ⁄ 16 -20 9 ⁄ 16 -18

T00BH… TEST POINT WITH BULKHEAD HOSE ADAPTER

T00BH

T36… TEST POINT WITH BSPP THREAD

T36-02 T36-04 T36-06

1 ⁄ 8 -28 1 ⁄ 4 -19 3 ⁄ 8 -19

Unvalved hose connectors allows users to connect two or more test point hose assemblies together to create varying hose lengths.

T38… TEST POINT WITH BSPT THREAD

T00… UNVALVED HOSE CONNECTOR

T38-02 T38-04

1 ⁄ 8 -28 1 ⁄ 4 -19

T00

T72… TEST POINT WITH METRIC DIN PORT THREAD

T72-08 T72-10

M8 x 1.0 M10 x 1.0

Easily adapt between Push-to-Connect and Thread-to-Connect Test Point Couplings by threading together a C791 Coupler with a T16 Test Point.

T72-10X1.50

M10 x 1.50*

T72-12 T72-14 T72-16

M12 x 1.5 M14 x 1.5 M16 x 1.5

*Denotes non-standard

3

C790 TEST POINT QUICK COUPLINGS

Occasionally, you may nd push-to-connect test point couplings on North American made equipment. Our C790 Series Test Point Quick Couplings will allow you to adapt your micro-bore hose assemblies to t these couplings. C790 couplings meet the ISO 15171-1 interchange standard, are tted with buna-N (nitrile) seals and feature zinc-plated carbon steel construction. The ush face design allows for minimal air inclusion and uid loss while the quick release sleeve allows for easy push-to-connect operation. These couplings allow for bidirectional ow and are commonly used in industrial, construction, and agricultural applications. Temperature Range : -20°C (-4°F) to 100°C (212°F). Interchange : Parker PD, Aeroquip FD90, Holmbury DTP.

NIPPLE PROFILE

1 ⁄ 8"

Working Part Number Body Size Thread Size Pressure C792… PUSH-TO-CONNECT NIPPLE WITH NPT THREAD C792-02 1 ⁄ 8 " 1 ⁄ 8 -27 5800 C792-04 1 ⁄ 8 " 1 ⁄ 4 -18 5800

Working Part Number Body Size Thread Size Pressure C791… PUSH-TO-CONNECT COUPLER WITH NPT THREAD C791-02 1 ⁄ 8 " 1 ⁄ 8 -27 5800 psi C791-04 1 ⁄ 8 " 1 ⁄ 4 -18 5800

C792F... PUSH-TO-CONNECT NIPPLE WITH FEMALE NPT THREAD

C792F-02 C792F-04

1 ⁄ 8 " 1 ⁄ 8 "

1 ⁄ 8 -27 1 ⁄ 4 -18

5800 5800

C799... DUST CAP

Material

C794… PUSH-TO-CONNECT NIPPLE WITH ORB THREAD C794-04 1 ⁄ 8 " 7 ⁄ 16 -20 5800 C794-06 1 ⁄ 8 " 9 ⁄ 16 -18 5800

C799

1 ⁄ 8 "

PVC

4

DIAGNOSTIC HOSE & ASSEMBLIES

Designed for use in diagnostic applications along with other high pressure applications, T101 Micro-Bore Test Point hose is suitable for use with mineral and hydraulic oil and features a smooth, abrasion resistant cover, a braided aramid bre reinforcement allowing for pressure ratings up to 9100 psi, and a smooth inner surface allowing for even ow characteristics. Tube : Polyester. Reinforcement : Braided aramid. Cover : Black, polyurethane, pin-pricked. Temperature Range : -40°C to 100°C (-40°F to 212°F). T101… MICRO-BORE TEST POINT HOSE

Part

Hose

Hose O.D. 5 mm

Working Pressure 9100 psi

Min. Burst Pressure 27300 psi

Min. Bend

Weight per ft 0.01 lb

Recommended Coupling Series

Number

I.D.

Radius

T101-02M 2 mm

0.79”

T1000

T101… TEST POINT ASSEMBLIES Hose I.D. Length Part Number Assemblies with straight ends:

Hose I.D.

Pipe Size Length

Part Number

Assemblies with straight end x female NPT:

2 mm

24”

T101-02M024 T101-02M036 T101-02M048 T101-02M060 T101-02M072

36 48 60 72

2 mm

1 ⁄ 4 -18

24"

T101-02M4F24 T101-02M4F40

40

Assemblies with straight male NPT ends:

Assemblies with 45° tting at one end:

2 mm

1 ⁄ 4 -18

120"

T101-02MM44M120

2 mm

24”

T101-02M424 T101-02M436 T101-02M448 T101-02M460 T101-02M472

36 48 60 72

Assemblies with 90° tting at one end:

2 mm

24”

T101-02M924 T101-02M936 T101-02M948 T101-02M960 T101-02M972

36 48 60 72

5

T1000 SERIES TEST POINT CRIMP COUPLINGS

Designed speci cally for our T101 Micro-bore Test Point Hose, the crimp couplings listed below allow for custom made test point assemblies to t any application. Part Number Hose I.D. Fits T1000F… HOSE FERRULE

Part Number

Thread Size Hose I.D.

T10026... BSPP FEMALE

Thread Size

T10026-02-02M T10026-04-02M

1 ⁄ 8 -28 1 ⁄ 4 -19

2 mm 2 mm

T1000F-02M 2 mm T101-02M

T10426… BSPP FEMALE - 45° ELBOW

TCAP... DUST CAP FERRULE

TCAP-02M

2 mm

T101-02M

T10426-02-02M T10426-04-02M

1 ⁄ 8 -28 1 ⁄ 4 -19

2 mm 2 mm

T10926… BSPP FEMALE - 90° ELBOW

T1000… TEST POINT COUPLER HOSE END

T1000-02M

2 mm

T1045... TEST POINT COUPLER HOSE END - 45° ELBOW

T10926-02-02M T10926-04-02M

1 ⁄ 8 -28 1 ⁄ 4 -19

2 mm 2 mm

T1008… NPTF FEMALE

T1045-02M

2 mm

T1090... TEST POINT COUPLER HOSE END - 90° ELBOW

T1008-04-02M

1 ⁄ 4 -18

2 mm

T1016… NPTF MALE

T1016-02-02M T1016-04-02M

1 ⁄ 8 -27 1 ⁄ 4 -18

2 mm 2 mm

T1005... JIC 37° FEMALE SWIVEL

T1090-02M

2 mm

T1005-03-02M T1005-04-02M T1005-05-02M

3 ⁄ 8 -24 7 ⁄ 16 -20 1 ⁄ 2 -20

2 mm 2 mm 2 mm

6

T1000 SERIES TEST POINT CRIMP COUPLINGS

Part Number

Thread Size

Hose I.D.

T1015… JIC 37° MALE

T1015-03-02M T1015-04-02M T1015-05-02M

3 ⁄ 8 -24 7 ⁄ 16 -20 1 ⁄ 2 -20

2 mm 2 mm 2 mm

T10083… ORFS FEMALE SWIVEL

T10083-04-02M

9 ⁄ 16 -18

2 mm

T10093… ORFS MALE

T10093-04-02M

9 ⁄ 16 -18

2 mm

T10063... DIN 2353 FEMALE SWIVEL

L Series T10063L-06-02M M12 x 1.5 T10063L-08-02M M14 x 1.5

2 mm 2 mm

T10963... DIN 2353 FEMALE - 90° ELBOW

L Series T10963L-06-02M M12 x 1.5 T10963L-08-02M M14 x 1.5

2 mm 2 mm

7

DIAGNOSTIC TEST POINT ADAPTERS

Note : Diagnostic test point adapters should be stocked in a completely separate location from regular adapters, since a test point adapter installed in the place of a normal adapter will prevent normal operation of the hydraulic system.

These zinc-plated carbon steel adapters are designed speci cally for hydraulic diagnostic applications and feature different thread ports depending on your needs. Diagnostic test point adapters are used to retro t test points on older systems, combine measuring points, or allow testing points to be added for new installations. Should you require a con guration not listed here, please contact us directly.

T051508… JIC CONNECTOR c/w PIPE PORT

T8309308… ORFS CONNECTOR c/w PIPE PORT

2

1

2

1

3

3

Part Number

Female ORFS Male ORFS Pipe Port

Part Number

Female JIC Male JIC Pipe Port

T8309308-04-04-04 9 ⁄ 16 -18 T8309308-06-06-04 11 ⁄ 16 -16 T8309308-08-08-04 13 ⁄ 16 -16 T8309308-10-10-04 1-14

9 ⁄ 16 -18 11 ⁄ 16 -16 13 ⁄ 16 -16

1 ⁄ 4 -18 1 ⁄ 4 -18 1 ⁄ 4 -18 1 ⁄ 4 -18 1 ⁄ 4 -18 1 ⁄ 4 -18

T051508-04-04-04 T051508-06-06-04 T051508-08-08-04 T051508-10-10-04

7 ⁄ 16 -20 9 ⁄ 16 -18 3 ⁄ 4 -16 7 ⁄ 8 -14

7 ⁄ 16 -20 9 ⁄ 16 -18 3 ⁄ 4 -16 7 ⁄ 8 -14

1 ⁄ 4 -18 1 ⁄ 4 -18 1 ⁄ 4 -18 1 ⁄ 4 -18 1 ⁄ 4 -18 1 ⁄ 4 -18

1-14

T8309308-12-12-04 1 3 ⁄ 16 -12 1 3 ⁄ 16 -12 T8309308-16-16-04 1 7 ⁄ 16 -12 1 7 ⁄ 16 -12

T051508-12-12-04 1 1 ⁄ 16 -12 1- 1 ⁄ 16 -12 T051508-16-16-04 1 5 ⁄ 16 -12 1- 5 ⁄ 16 -12

T8309301… ORFS CONNECTOR c/w ORB PORT

T051501… JIC CONNECTOR c/w ORB PORT

1

2

1

2

3

3

Part Number

Female JIC Male JIC ORB Port

Part Number

Female ORFS Male ORFS ORB Port

T051501-04-04-04 T051501-06-06-04 T051501-08-08-04 T051501-10-10-04

7 ⁄ 16 -20 9 ⁄ 16 -18 3 ⁄ 4 -16 7 ⁄ 8 -14

7 ⁄ 16 -20 9 ⁄ 16 -18 3 ⁄ 4 -16 7 ⁄ 8 -14

7 ⁄ 16 -20 7 ⁄ 16 -20 7 ⁄ 16 -20 7 ⁄ 16 -20 7 ⁄ 16 -20 7 ⁄ 16 -20

T8309301-04-04-04 9 ⁄ 16 -18 T8309301-06-06-04 11 ⁄ 16 -16 T8309301-08-08-04 13 ⁄ 16 -16 T8309301-10-10-04 1-14

9 ⁄ 16 -18 11 ⁄ 16 -16 13 ⁄ 16 -16

7 ⁄ 16 -20 7 ⁄ 16 -20 7 ⁄ 16 -20 7 ⁄ 16 -20 7 ⁄ 16 -20 7 ⁄ 16 -20

1-14

T051501-12-12-04 1 1 ⁄ 16 -12 1- 1 ⁄ 16 -12 T051501-16-16-04 1 5 ⁄ 16 -12 1- 5 ⁄ 16 -12

T8309301-12-12-04 1 3 ⁄ 16 -12 1 3 ⁄ 16 -12 T8309301-16-16-04 1 7 ⁄ 16 -12 1 7 ⁄ 16 -12

8

PRESSURE GAUGES

Liquid lled gauges are well suited for hydraulic, oil and gas, pressure wash, and process systems. The liquid provides signif icant cushioning to reduce pointer utter and internal damage. Center back mount gauges are available by specifying “-CBM” after PG in the part number. Temperature Range : -40°C (-40°F) to 65°C (149°F).

Part Number Description PGSS… STAINLESS STEEL LIQUID FILLED PRESSURE GAUGE PGSS 2.5” face with 1 ⁄ 4 -18 bottom mount PGSS-CBM 2.5” face with 1 ⁄ 4 -18 center back mount PGSS gauges are made with Type 316 Stainless Steel internal surfaces for maximum corrosion resistance. They are often used in chemical, petrochemical, mining, and offshore applications. Back mount gauges are available by “-CBM” after PGSS in the part number. Temperature Range : -40°C (-40°F) to 65°C (149°F).

Part Number Description PG… LIQUID FILLED PRESSURE GAUGE PG Accuracy… ±1.6% B40.1 Grade A Socket material… Brass Bourdon tube… Bronze Case… Type 304 Stainless Steel Window… Polycarbonate Filling… Silicone Thread… 1 ⁄ 4 -18 Male Pipe (NPT) PG-CBM

2.5” face with 1 ⁄ 4 -18 bottom mount 2.5” face with 1 ⁄ 4 -18 center back mount

Accuracy… ±1.6% B40.1 Grade A Socket material… Type 316 Stainless Steel Bourdon tube… Type 316 Stainless Steel Case… Type 304 Stainless Steel Window… Polycarbonate Filling… Silicone Thread… 1 ⁄ 4 -18 Male Pipe (NPT)

PRESSURE RANGES AVAILABLE… Dash Pressure Range Size psi

kPa

-VA00 -VA30 -VA60 -0015 -0030 -0060 -0100 -0160 -0200 -0300 -0400 -0600 -1000 -1500 -2000 -3000 -5000 -6000

-30” Hg-0 -30” Hg-30 -30” Hg-60

-100-0

-100-200 -100-400

0-15 0-30 0-60

0-100 0-200 0-400 0-600

PGSS

PGSS-CBM

PRESSURE RANGES AVAILABLE… Dash Pressure Range Size psi

0-100 0-160 0-200 0-300 0-400 0-600

0-1100 0-1200 0-2000 0-2500 0-4000 0-6000 0-10000 0-12000 0-20000 0-30000 0-40000 0-60000

kPa

-VA00 -VA30

-30” Hg-0 -30” Hg-30 -30” Hg-150 -30” Hg-300

-100-0

-100-200 -100-1000 -100-2000

-VA150 -VA300

0-1000 0-1500 0-2000 0-3000 0-5000 0-6000 0-10000

-0015 -0030 -0060 -0100 -0160 -0200 -0300 -0400 -0600 -1000 -1500 -2000 -3000 -5000 -6000

0-15 0-30 0-60

0-100 0-200 0-400 0-600

0-100 0-160 0-200 0-300 0-400 0-600

0-1100 0-1200 0-2000 0-2500 0-4000 0-6000 0-10000 0-12000 0-20000 0-30000 0-40000 0-60000

-10000

MOST POPULAR

0-1000 0-1500 0-2000 0-3000 0-5000 0-6000 0-10000 0-15000

-10000 -15000

0-100000 For best results, please adhere to the following recommendations: ■ When calibrating gauges, choose a calibration pressure that is in the middle range of the gauge (between the ten o’clock and two o’clock position of the dial). ■ Remember to prick a hole or cut the tip off of the vent plug to bring the internal pressure back to atmospheric pressure. ■ Ensure all gauges are mounted upright to avoid uid leakage.

PG

PG-CBM

9

DIAGNOSTIC FIELD KITS

Qty Part Number Description TKIT-01… DIAGNOSTIC TEST POINT KIT c/w 1 PRESSURE GAUGE Complete with a heavy duty carry case, these diagnostic test point kits come packed with everything an operator needs to test in the eld. Our Pressure Guage Kits all come complete with a 60” Micro-Bore Test Point Hose Assembly, unvalved hose connector, a selection of O-Ring Boss and

pipe thread test points, and a selection of one, two, or three pressure gauges with varying ranges pre-threaded onto gauge couplers. Each case also comes with a thread-to-connect coupler pre-attached to a push-to-connect coupler for use on North American equipment.

1 T101-02M060

60” Micro-Bore Test Point Hose Assembly Liquid Filled Pressure Gauge (0-6000 psi) 1 ⁄ 4 -18 NPTF Direct Gauge Coupler 1 ⁄ 4 -18 NPTF Push-to-Connect Coupler 1 ⁄ 8 -27 NPTF Thread-to-Connect Test Point 1 ⁄ 4 -18 NPTF Thread-to-Connect Test Point 7 ⁄ 16 -20 ORB Thread-to-Connect Test Point 9 ⁄ 16 -18 ORB Thread-to-Connect Test Point

1 PG-6000 1 TG08-04 1 C791-04 2 T16-02 4 T16-04 2 T11-04 2 T11-06

TKIT-01

1 T00 Unvalved Hose Connector TKIT-02… DIAGNOSTIC TEST POINT KIT c/w 2 PRESSURE GAUGES 1 T101-02M060 60” Micro-Bore Test Point Hose Assembly 1 PG-1000 Liquid Filled Pressure Gauge (0-1000 psi) 1 PG-6000 Liquid Filled Pressure Gauge (0-6000 psi) 2 TG08-04 1 ⁄ 4 -18 NPTF Direct Gauge Coupler 1 C791-04 1 ⁄ 4 -18 NPTF Push-to-Connect Coupler 2 T16-02 1 ⁄ 8 -27 NPTF Thread-to-Connect Test Point 3 T16-04 1 ⁄ 4 -18 NPTF Thread-to-Connect Test Point 1 T11-04 7 ⁄ 16 -20 ORB Thread-to-Connect Test Point 1 T11-06 9 ⁄ 16 -18 ORB Thread-to-Connect Test Point 1 T00 Unvalved Hose Connector TKIT-03… DIAGNOSTIC TEST POINT KIT c/w 3 PRESSURE GAUGES 1 T101-02M060 60” Micro-Bore Test Point Hose Assembly 1 PG-VA30 Liquid Filled Pressure Gauge (-30” Hg-30 psi) 1 PG-1000 Liquid Filled Pressure Gauge (0-1000 psi) 1 PG-6000 Liquid Filled Pressure Gauge (0-6000 psi) 3 TG08-04 1 ⁄ 4 -18 NPTF Direct Gauge Coupler 1 C791-04 1 ⁄ 4 -18 NPTF Push-to-Connect Coupler 2 T16-02 1 ⁄ 8 -27 NPTF Thread-to-Connect Test Point 3 T16-04 1 ⁄ 4 -18 NPTF Thread-to-Connect Test Point 1 T11-04 7 ⁄ 16 -20 ORB Thread-to-Connect Test Point 1 T11-06 9 ⁄ 16 -18 ORB Thread-to-Connect Test Point 2 T00 Unvalved Hose Connector For instances where a hydraulic system requires tting, we also offer our Adapter Kit which comes with a wide range of connectors complete with ORB ports, ORB plugs, and both thread-to-connect and push-to-connect ORB test points. TKIT-A… DIAGNOSTIC TEST POINT ADAPTER KIT 2 C794-04 7 ⁄ 16 -20 ORB Push-to-Connect Nipple 2 T11-04 7 ⁄ 16 -20 ORB Thread-to-Connect Test Point 5 1100H-04 7 ⁄ 16 -20 ORB Hollow Hex Plug 1 T051501-04-04-04 7 ⁄ 16 -20 JIC Connector c/w 7 ⁄ 16 -20 ORB Port 1 T051501-06-06-04 9 ⁄ 16 -18 JIC Connector c/w 7 ⁄ 16 -20 ORB Port 1 T051501-08-08-04 3 ⁄ 4 -16 JIC Connector c/w 7 ⁄ 16 -20 ORB Port 1 T051501-10-10-04 7 ⁄ 8 -14 JIC Connector c/w 7 ⁄ 16 -20 ORB Port 1 T051501-12-12-04 1 1 ⁄ 16 -12 JIC Connector c/w 7 ⁄ 16 -20 ORB Port 1 T051501-16-16-04 1 5 ⁄ 16 -12 JIC Connector c/w 7 ⁄ 16 -20 ORB Port 1 T8309301-04-04-04 9 ⁄ 16 -18 ORFS Connector c/w 7 ⁄ 16 -20 ORB Port 1 T8309301-06-06-04 11 ⁄ 16 -16 ORFS Connector c/w 7 ⁄ 16 -20 ORB Port 1 T8309301-08-08-04 13 ⁄ 16 -16 ORFS Connector c/w 7 ⁄ 16 -20 ORB Port 1 T8309301-10-10-04 1-14 ORFS Connector c/w 7 ⁄ 16 -20 ORB Port 1 T8309301-12-12-04 1 3 ⁄ 16 -12 ORFS Connector c/w 7 ⁄ 16 -20 ORB Port 1 T8309301-16-16-04 1 7 ⁄ 16 -12 ORFS Connector c/w 7 ⁄ 16 -20 ORB Port

TKIT-02

TKIT-03

TKIT-A

10

DIAGNOSTIC TEST POINTS EXPLAINED

Fluid Sample Allow fluid sampling for preventative maintenance.

Valves, Cylinders, Actuators

Temperature Find out if your system is operating within the correct temperature specifications.

System Pressure Make sure your components are receiving adequate pressure.

Outlet Pressure Test your system for proper working pressure. Use TG08 to thread directly to the test point even against active pressure.

Return Pressure Confirm that there is minimal pressure on your return line. Back pressure can adversely affect system performance.

Pump

Filter

Operator Safety Use a T101 Micro-Bore Test Point Assembly to ensure the operator is a safe distance from dangerous components.

Inlet Vacuum Ensure your pump is getting the proper feed of oil to prevent cavitation.

Reservoir

11

ULSARHYDRAULICS.COM

DISTRIBUTED BY:

DIAGNOSTIC HOSE & FITTINGS 2023

866.476.HOSE

12