CompositeHoseFittings

TABLE OF CONTENTS

TESTING & MAINTENANCE

• • • • • • HANDLING • • • • • • Never use a rope to support a composite hose as the rope may displace the wire helix. Always use hose slings or supports to spread the load on the hose surface. • • • • • • CLEANING • • • • • • Composite hoses should be cleaned after use and before testing. The method used will depend upon service and hose type. The maximum working temperature of the hose should not be exceeded, and steam lances should not be used. Composite hoses should be electrically grounded during cleaning. • • • • • • STORAGE • • • • • • After service, composite hoses should be flushed and drained. Ideally, hoses not in use will be stored off the ground in a straight line in a cool, shaded area. • • • • • • INSPECTION • • • • • • Before every use, composite hoses should be visually inspected for the following: ■■ Displacement of the reinforcing wires from their normal pitch. ■■ Abrasion of corrosion of the outer wire. ■■ Abrasion of the reinforcing fabrics under the outer cover. ■■ Dents or kinks. ■■ Damage or displacement of the end fittings. ■■ Evidence of leakage at the end fittings. Evidence of any of the above should result in the hose being retired from service. • • • • • • TESTING • • • • • • Every six months, composite hoses should be checked for electrical continuity using the following procedure: 1. Lay the hose flat on the ground. 2. Check that the hose is electrically continuous from end to end. A battery light can be used, however ideally an ohmmeter will be used. 3. Electrical resistance should not exceed 10 ohms. Every six months for chemical applications and every twelve months for petroleum applications, composite hoses should be pressure tested using the following procedure: 1. Drain and clean the hose assembly. 2. Inspect the hose for damage. Composite hoses that show significant physical damage should not be tested and be retired from service. 3. Lay the hose out straight with room for elongation under pressure.* 4. Blank off one end and fill the hose with water. Take care to make sure all the air is removed from the hose before pressurizing. 5. Raise to the appropriate test pressure and hold. Inspect the hose for leaks and test for electrical continuity. 6. Release the pressure and drain the hose. Mark the hose with the test date and any details of the test. * Elongation of a composite hose under pressure is a feature of its design. Elongation is high compared with conventional rubber hoses and cannot be used as an assessment of the condition of a composite hose. Safety Note: Do not test hoses that fail visual inspection.

Composite hose manufacturing represents a radical departure from conventional hose building technologies. The unique construction method used to make composite hose results in an extremely lightweight and flexible finished product, while a choice of construction materials allows for a range of hoses with the ability to handle a wide variety of chemical and petroleum products. All of the composite hose products listed here feature a 5:1 safety factor and meet EN 13765:2018 specifications. • • • • • • CONSTRUCTION • • • • • • Composite hose consists of multiple layers of thermoplastic film and fabric trapped between internal and external helix wires. The internal wire supports the fabric layers and provides resistance to vacuum in suction applications. Film layers and fabric layers provide sealing and strength to handle pressure applications. By combining different films and fabrics in various ways, it is possible to produce hoses with a tremendous range of chemical resistances, temperature ranges, and working pressures. The unique construction method of composite hose requires the use of specially designed fittings and assembly methods. End fittings are available in both carbon steel and stainless steel and are attached using steel ferrules and a choice of Nitrile (Buna-N) or Viton® seals. • • • • • SELECTION • • • • • Hose applications can be tough, and it is never advisable to select a hose that will be subjected simultaneously to pressure, temperature, and bending radius at the upper limits of its specifications. Please contact a member of our team for advice on selecting the composite hose best suited for your application. • • • • • • INSTALLATION • • • • • • Incorrect installation may greatly shorten the working life of a hose assembly. Special care should be taken so that: ■■ Hose assemblies are not twisted during installation or while in use. ■■ Hoses that flex while in use are routed so that all flexing occurs on the same plane. ■■ The minimum bend radius is not exceeded. ■■ The hose insert is held when attaching threaded adapters as twisting the insert in the hose will ruin the seal. Construction & Installation.................................... 2 Testing & Maintenance...........................................2 Petroleum Composite Hose......................................3 Specialty Composite Hose.......................................4 Chemical Composite Hose.......................................5 Composite Hose Handling Guide...............................5 Composite Hose & Fittings......................................6 Locking Arm Cam-Locks..........................................7 Composite Hose Accessories....................................7 CONSTRUCTION & INSTALLATION

2

PETROLEUM COMPOSITE HOSE

G2641 Composite Petroleum Transfer is designed for suction and delivery of petroleum products including fuels, oils, and lubricants at temperatures up to 100°C (212°F). It is commonly used in both rail and tank truck as well as ship to shore applications. It is important to note that working pressure is greatly reduced at higher temperatures. Please contact us with specific fluid and elevated temperature applications. G2641… COMPOSITE PETROLEUM TRANSFER Construction : Layers of polypropylene fabrics and sealing films with galvanized steel inner and outer wires. Temperature Range : -30°C (-22°F) to 100°C (212°F). Pressure Testing : Additional charge per custom hose assembly for hydrostatic proof testing. Includes serial number stamped on hose and test certificate.

Part

Working Vacuum Bend Weight Standard

I.D. Number

Pressure Rating Radius per ft

Length

3" G2641-300 250 psi 29" Hg 9"

1.9 lb 100 ft

4 G2641-400 250 29 6 G2641-600 250 29

13 20

3.7 8.0

100 100

COMPOSITE PETROLEUM TRANSFER HOSE ASSEMBLIES We carry a selection of premade hose assemblies complete with male NPT end fittings in stock. Pricing for these assemblies includes hydrostatic proof testing, serial number stamping, and assembly test certificate.

Hose Size

Pipe Size

Part

Weight

Length Number

Each

3"

3"

10 ft

G2641-300MM10 26 lb G2641-300MM17 40 G2641-300MM18 42 G2641-400MM10 51 G2641-400MM11 54 G2641-400MM12 58 G2641-400MM13 62 G2641-400MM14 65

17 18

4

4

10 11 12 13 14

3

SPECIALTY COMPOSITE HOSE

G2640… COMPOSITE VAPOUR RECOVERY Construction : Layers of polypropylene fabrics and sealing films with galvanized steel inner and outer wires. Temperature Range : -30°C (-22°F) to 100°C (212°F). Pressure Testing : Additional charge per custom hose assembly for hydrostatic proof testing. Includes serial number stamped on hose and test certificate.

G2640 Composite Vapour Recovery has been specially designed for vapour recovery applications on loading arms. By using the exact number of layers required for this application, this specially con structed composite hose provides a more flexible and lightweight option when compared to rubber vapour recovery hoses and allows for easier handling and maneuverability of the loading arms.

Part

Working Vacuum Bend Weight Standard

I.D. Number

Pressure Rating Radius per ft

Length

3" G2640-300 100 psi 29" Hg 10"

2.0 lb 100 ft

4 G2640-400 100 29

13

3.3

100

G2641H High-Temp Composite Petroleum Transfer is designed with a combination of layers of polypropylene, polyamide, fiberglass, and PTFE to withstand high working temperatures up to 240°C. This composite hose can be used in external conditions or non-corrosive environments and is commonly used for transferring bitumen, hot air, and hot oil in a variety of settings such as tank trucks, trailers, and industrial plants.

G2641H… HIGH-TEMP COMPOSITE PETROLEUM TRANSFER Construction : Layers of polypropylene, polyamide, fiberglass, and PTFE fabrics and sealing films with galvanized steel inner and outer wires. Temperature Range : -30°C (-22°F) to 240°C (464°F). Pressure Testing : Additional charge per custom hose assembly for hydrostatic proof testing. Includes serial number stamped on hose and test certificate.

Part

Working Vacuum Bend Weight Standard

I.D. Number

Pressure Rating Radius per ft

Length

3" G2641H-300 250 psi 29" Hg 10"

2.0 lb 100 ft

4 G2641H-400 250 29

14

3.7

100

4

CHEMICAL COMPOSITE HOSE

G2841 Composite Chemical Transfer is designed for suction and delivery applications of a wide range of chemical products. The poly propylene construction and coated inner wire have excellent resistance to a variety of chemicals including acids, alkilis, and solvents found in non-corrosive environments. G2841 is commonly used to load and unload tank trucks, railcars, and tankers.

G2841… COMPOSITE CHEMICAL TRANSFER Construction : Layers of polypropylene fabrics and sealing films with polypropylene coated steel inner wire and galvanized steel outer wire. Temperature Range : -30°C (-22°F) to 100°C (212°F). Pressure Testing : Additional charge per custom hose assembly for hydrostatic proof testing. Includes serial number stamped on hose and test certificate.

Part

Working Vacuum Bend Weight Standard

I.D. Number

Pressure Rating Radius per ft

Length

1 1 ⁄ 2 " G2841-150 250 psi 29" Hg 4"

1.1 lb 100 ft

2 G2841-200 250 29 3 G2841-300 250 29 4 G2841-400 250 29 6 G2841-600 250 29

6

1.2 2.0 3.7 8.0

100 100 100 100

10 13 20

COMPOSITE HOSE HANDLING GUIDE

Protect hose from sharp edges.

Route hose so flexing occurs on the same plane.

Support hose near the end fitting.

Support hose with slings or hose supports where necessary.

5

COMPOSITE HOSE FITTINGS

The unique construction of composite hose requires the use of special ly designed fittings and assembly methods. End fittings are crimped on using either carbon steel or stainless steel ferrules and either Nitrile or Viton sealing gaskets depending on the application. Please note, due to the particular nature of the composite hose assembly process, these fittings are only sold as part of complete assemblies and are not sold individually.

Part No.

Pipe Hose Weight Size Size Each

Part No.

Pipe Hose Weight Size Size Each

G82… NITRILE SEALING GASKET

G81… MALE PIPE HOSE INSERT

G82-150 G82-200 G82-300 G82-400 G82-600

1 1 ⁄ 2 " 0.04 lb

G81-200 G81-300 G81-400 G81-600

2” 2” 3” 3” 4” 4” 6” 6”

0.62 lb

2" 3" 4" 6"

0.05 0.10 0.15 1.52

2.51 5.21

13.50

G81SS… TYPE 316 STAINLESS STEEL MALE PIPE HOSE INSERT

G82V… VITON SEALING GASKET

G82V-300 G82V-400

3" 4"

0.09 lb

G81SS-150 1 1 ⁄ 2 " 1 1 ⁄ 2 " 0.99 lb G81SS-200 2" 2" 1.25 G81SS-300 3" 3" 3.74 G81SS-400 4" 4" 6.03 G81SS-600 6" 6" 15.40

0.15

G83… CRIMP FERRULE

G83-300 G83-400 G83-600

3" 4" 6"

0.75 lb

1.67 6.80

G81V… GROOVED STYLE HOSE INSERT

G81V-400 4" 4" G81V-600 6" 6"

8.45 lb

13.20

G83SS… TYPE 316 STAINLESS STEEL CRIMP FERRULE

G81FL… TURNED BACK FLANGE HOSE INSERT Flange Size G81FL-400 4" 4" 2.86 lb G81FL-600 6" 6" 12.08

G83SS-150 G83SS-200

1 1 ⁄ 2 " 0.11 lb

2"

0.49

Please note : flanges are not included with our G81FL Turned Back Flange Hose Inserts and must be ordered separately.

Note : Flanges are manufactured to seal with the 4” TTMA (Tank Truck Manufacturers Association) flange pattern and come complete with crimp ferrule attached. G81TTMA… TTMA TANK TRUCK FLANGE HOSE INSERT G81TTMA-400 4” 4” 10.07 lb

6

LOCKING ARM CAM-LOCKS

COMPOSITE HOSE ACCESSORIES

Ring Style Locking Arm Cam-Locks prevent accidental disconnection which can be caused by dragging, wear, or heavy vibration while elim inating the need for additional pins, clips, or straps. Ring Style Lock ing Arm Cam-Locks are interchangeable with standard cam-locks and fit Commercial Item Description (CID) #A-A-59326B specifications.

PAS… POLYESTER ABRASION SLEEVE

Green Line can supply composite hose assemblies complete with a polyester sleeve jacket to provide extra wear resistance. The jacket is fixed at each fitting using punch clamps. PAS fabric is 1200 Denier polyester woven at 24 threads per inch with a waterproof PVC backing

to enhance water resistance and overall durability. Custom sizes are also available up to 18” I.D. via special order. Please contact us for more informa tion.

ALUMINUM WORKING PRESSURES

STAINLESS STEEL WORKING PRESSURES

2"

250 psi

1" to 2" 3" to 4"

250 psi

Part

Weight Standard

3" to 4"

150

150

I.D.

Number Description

per ft

Length

6" 100 Standard gaskets are rated to 105°C (221°F). Additional gasket materials are available at www.greenlinehose.com . 75 6"

Part No.

Size

4 1 ⁄ 2 " PAS-450 Fits 3" I.D. Composite Hose 0.13 lb 150 ft 5 1 ⁄ 2 PAS-550 Fits 4" I.D. Composite Hose 0.15 150 Note : Nylon abrasion sleeves as well as nylon abrasion sleeves with Velcro closures are also available in a range of sizes. Contact us for more information or visit www.greenlinehose.com .

G66LB… RING STYLE LOCKING ARM MALE NPT COUPLER G66LB-200 2" G66LB-300 3" G66LB-400 4" G66LB-600 6"

HB… HOSE SUPPORTS

HB Hose Supports are polyureth ane saddles designed to suspend hoses. Their special design accom modates the bend radius of the hose and protects it from kinking which reduces premature hose failures and prolongs the service life of the hose.

G66LD… RING STYLE LOCKING ARM FEMALE NPT COUPLER G66LD-200 2" G66LD-300 3" G66LD-400 4" G66LD-600 6"

Hose Supports require no special tools for installation and feature a non-conductive, static-free construction resistant to most fuels, chemicals, and petrochemicals. HB Hose Supports are commonly used to bundle industrial or hydraulic hose in fueling stations, mines, and pumping operations in sizes up to 4”. Larger sizes are commonly used for offshore dock hose, material handling hose, and fish suction hose. Temperature Range : -40°C (-40°F) to 130°C (266°F).

G66LDC… RING STYLE LOCKING ARM DUST CAP

Part Number

G66LDC-200 2" G66LDC-300 3" G66LDC-400 4" G66LDC-600 6"

Description HB-200SRD 2” Hose Support with D-Ring HB-300D 3” Hose Support with D-Ring HB-400D 4” Hose Support with D-Ring HB-600H 6” Hose Support with Eye Hook HB-800H 8” Hose Support with Eye Hook HB-1000H 10” Hose Support with Eye Hook HB-1200H 12” Hose Support with Eye Hook

G66SSLD… RING STYLE LOCKING ARM STAINLESS FEMALE NPT COUPLER

G66SSLD-100 1" G66SSLD-200 2" G66SSLD-300 3" G66SSLD-400 4"

Safety Note: Cam-Locks should not be used with compressed air or other compressed gases.

7

British Columbia:

Surrey…

Unit 104-2945 190th Street, Surrey, BC, V3Z 0W5 Sales: 604-525-6700 • Toll Free: 1-800-665-5444

Office: 604-525-6800 Fax: 604-525-4224

(Head Office & Main Warehouse)

email: sales@greenlinehose.com

Langley …

Unit 105-19715 96 Avenue, Langley, BC, V1M 3C9 Sales: 604-834-4673 Unit 110-6311 Graybar Road, Richmond, BC, V6W 0C4 Sales: 604-968-4673 1521 Venables Street, Vancouver, BC, V5L 2G8 Sales: 604-253-7561

Fax: 604-834-4673

Richmond ...

Fax: 604-968-4673

Vancouver …

Fax: 604-253-7566

Victoria ...

562 Dupplin Road, Victoria, BC, V8Z 1C1 Sales: 250-475-3202

Fax: 250-475-3204

Alberta:

Edmonton …

3755 Roper Road NW, Edmonton, AB, T6B 3S5 Sales: 780-465-5216 • Toll Free: 1-800-267-2572 4830-61 Avenue SE, Calgary, AB, T2C 4T1 Sales: 403-243-1570 • Toll Free: 1-866-343-1570 623 Manitou Road SE, Calgary, AB,T2G 4C2 Sales: 403-215-7750 Bay 2, 7121 Sparrow Drive, Leduc, AB, T9E 7L1 Sales: 780-980-2131 Unit D-535 Park Street, Regina, SK, S4N 5B2 Sales: 306-988-8558 2520 Millar Avenue, Saskatoon, SK, S7K 4K2 Sales: 306-653-5001 • Toll Free: 1-888-653-5001 Saskatchewan:

Fax: 780-465-5813

Calgary …

Fax: 403-243-4917

Fax: 403-287-7979

Leduc …

Fax: 780-980-2160

Regina...

Fax: 306-988-8683

Saskatoon …

Fax: 306-653-5008

Manitoba:

Winnipeg …

Unit 10-1650 Notre Dame Avenue, R3H 1H6 Sales: 204-694-0332 • Toll Free: 1-866-834-9718

Fax: 204-694-0309

Ontario:

Mississauga …

Unit B-380 Courtneypark Dr. E, Mississauga, ON, L5T 2S5 Sales: 905-696-7490 • Toll Free: 1-888-224-8817 Unit 4-454 Innovation Way, Woodstock, ON, N4V 0B9 Sales: 519-788-4673

Fax: 905-696-9523

Woodstock...

Fax: 519-788-4673

Quebec:

St.Laurent …

9395 Trans Canadienne, St. Laurent, QC, H4S 1V3 Sales: 514-333-4447 • Toll Free: 1-877-933-4447

Fax: 514-333-0857

New Brunswick: COMPOSITE HOSE & FITTINGS 2024 Moncton… Unit 4-50 MacNaughton Avenue, Moncton, NB, E1H 3L9 Sales: 506-777-3277

Fax: 506-777-3276

Nova Scotia:

Unit 112-36 Ramona Court, Dartmouth, NS, B3B 0P6 Sales: 902-818-4756

Dartmouth...

Fax: 902-818-4756

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